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Oil Expeller with Cooking Kettle
Oil Mill Machinery

Oil Expeller with Cooking Kettle

Oil expeller with cooking kettle, also known as a mechanical screw press or oil press, for crushing edible and non-edible oilseeds into fresh oil and oil cake. Its 22" X 4" chamber crushes about 150 kg of oilseed, rated at 125 - 140 kg / hour or 3 Tons / 24 Hours, driven by a 10 HP or 12.5 HP electric motor. The expeller is the central part of an oil extraction plant. Oil falls into a small rectangular tank kept below it, and oil cake comes out from the other side. Seeds with more than 25% oil are generally crushed twice for maximum recovery: first with the cake about 8~10 mm thick, then about 3~4 mm. Cake thickness can be changed while the expeller is running. The cooking kettle is mounted on the expeller and driven by it. It heats and cooks the seed with outer steam from the boiler or by electricity, and a little steam or water raises the moisture to the optimum level so crushing runs easily and smoothly. The kettle holds 40 kg of seed, controls the flow of seed into the expeller, and passes the seed over a magnet that catches iron parts before they can damage the expeller. Round and long kettle designs suit specific oilseeds, in four types: Round Feeding Kettle (single bottom, for work where steam heating is unneeded), Round Cooking Kettle (double bottom steam jacket, where steam heating is necessary), Long Cooking Kettle (double bottom steam jacket, where steam heating is compulsory) and Round Electric Cooking Kettle (double bottom oil jacket, for indirect heating with a little added water, ideal for sunflower and run boiler-free). The chamber cage opens on hinges simply by tilting the chamber halves, sparing operators the lifting of heavy clamping bars and chamber halves. The oil pump is an integral part of the expeller. A ready foundation frame removes the need for a ground foundation, so installation is easy, the plant can start within 24 hours, and the machine can be shifted from place to place. Six taper roller bearings make the expeller sturdy and durable. The feedbox mouth is made bigger for crushing cotton seeds effectively, and the main pulley shaft diameter is 62 mm, the highest in the industry. Construction includes a steel fabricated chamber, cast iron bodies and base, a single reduction gear box with spur gears for low maintenance, a case hardened worm assembly, and graded steel of appropriate hardness for a maintenance-free plant. The compact build makes air freight economical for landlocked countries. The machine is finished in teal, with a belt-driven flywheel and pulley, hand wheels at the side and the kettle on top; a long kettle version carries a raised hopper and feed trough. Mini oil mills of this make are running in more than 90 countries, backed by 40 years of experience in the oil mill industry. Expellers are guaranteed against manufacturing defect, built for particular seeds or multiple seeds to the client's requirement, and supplied in the number a plant's capacity needs, with after-sales guidance on request. Benefits include low capital investment, high returns in a short span, high yield at low operating cost, longer life of wearable parts, precision manufacturing and assembly, and oil and cake quality similar to bigger expellers. The plants promote decentralised units that create livelihoods. Specifications: Net weight 500 kg · Dimensions (L x W x H) 64" x 22" x 33" · Volume 1.60 Cubic meter · Foundation Frame Provided · Cake Thickness Adjustable Oilseeds crushed using boiler (% oil content / oil from 100 kg seed / tons per 24 hours): Groundnut 46 to 48 %, 42 Kg, 3 · Sesame 50 to 56 %, 50 Kg, 3 · Sunflower seeds 32 to 40 %, 32 Kg, 3 · Soya bean 18 to 22 %, 14 Kg, 3 · Castor seed (nonedible) 40 to 48 %, 36 Kg, 3 Oilseeds crushed boiler-free (% oil content / oil from 100 kg seed / tons per 24 hours): Mustard 50 to 56 %, 35 Kg, 2.5 · Copra 62 to 68 %, 62 Kg, 2.5 · Cottonseed 18 to 22 %, 13 Kg, 2 · Palm kernel 38 to 45 %, 36 Kg, 3 · Rapeseed 38 to 45 %, 37 Kg, 3 · Cumin seeds 32 to 33 %, 25 Kg, 3 · Safflower seeds 35 to 36 %, 28 Kg, 3 · Kardi seeds 35 to 37 %, 30 Kg, 3 · Maizegerms 40 to 45 %, 35 Kg, 3 · Canola 40 to 42 %, 34 Kg, 2.2 · Jatropha (nonedible) 32 to 35 %, 27 Kg, 3 · Neem seed (nonedible) 46 to 48 %, 4 Kg, 3
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