Food Processing Machinery suppliers in India
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Food Processing Machinery
Mango Pulp Machine
Electric mango pulp machine that separates mango pulp from skin and seed, with input capacity of 400 kg / hour (3 Tons / 8 Hours); the capacity is also given as 300 KG. PER HOUR.
The machine has a stainless steel body on four legs, a feed hopper on top, a pulp chute at the front and a separate outlet for skin and seed at the side, with the pulp collected in steel vessels. It runs on a 2 HP, 3 Phase or a 3 HP, 1 Phase electric motor. Net weight is 170 kg, dimensions are 46(L) x 25(W) x 47(H) inches and shipping volume is 2 Cubic meter. Output is listed as Stainless Steel 304.
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Food Processing Machinery
Industrial Sugarcane Crusher
Industrial sugarcane crusher for extracting juice from sugarcane, with a crushing capacity of 800 kg / hour, or 20 Tons / 24 Hours, driven by a 10 HP , 3 phase electric motor. It is a roller mill: grooved crushing rollers sit between side frames and turn through large spur gear wheels driven from a big belt pulley, with a feed chute on top and a base for mounting. The machine is painted teal-blue, and some units carry a bright steel cover over the rollers or an enclosed box housing beside the roller unit. Its net weight is 630 kg and its shipping volume is 2.0 Cubic meter.
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Food Processing Machinery
Jaggery Plant
Jaggery plant (gur / panela plant) for making jaggery from sugarcane on the farm, built in two sizes with 1000 kg / hour and 1600 kg / hour input cane crushing capacity.
Sugarcane is crushed in a sugarcane crusher for its juice, which is boiled in a pan fired with bagasse; a single boiling pan is suggested as more economical than a line of four pans. Impurities that rise to the surface are removed by scumming, and at up to 118 degree C the juice concentrates into a pasty, crystalline yellow mass that sets solid as jaggery on cooling. Boiled chemical-free up to 125 degree C and cooled fast by industrial fans, it becomes granulated jaggery, passed through 2mm sieves for uniformity and packed in bags as an organic substitute for sugar.
The plant can run on independent steam power. A water tube waste heat boiler, typically 24" x 30" x 66" to 86", sits in the underground flue gas trench between furnace and chimney. It links to a horizontal 14" dia x 5ft to 6 ft steam drum about 1 ft above the ground, which carries the water level gauge set, safety valve and pressure gauge, with the boiler feed pump at its bottom and the steam pipe at its top. The steam runs a steam engine that drives the crusher in place of an electric motor or diesel engine, saving 35 to 40 liter diesel every day. A village level skilled welder can fabricate the boiler in 2 days; it is tested on a hydraulic testing machine up to 600 psi, and full guidance to manufacture it is offered. In one engineer's trial, a 10 mt (32.6 ft) chimney of 600mm dia made juice boiling double faster, with flue gas at 380 degree Celsius flowing 40 cubic meter per hour at 4.7 meter per second; about 20 KW power is put as the potential from that waste heat.
Gur is the natural mixture of sugar and molasses, full of minerals and vitamins, and is promoted as the healthy alternative to sugar, which is listed with 59 dangerous side effects. 1000 kg of sugarcane gives 140 kg of gur against 100 kg of sugar, with 40 kg of molasses discarded in sugar making. A gur unit needs only 2% of the capital of a sugar plant of the same capacity (also stated as at least 100 times less investment) and provides 40 times more employment (also stated as at least 50 times).
Net weight: 2800 kg / 4500 kg
Input cane crushing capacity: 1000 kg / hour (24 Tons / 24 Hours) / 1600 kg / hour (40 Tons / 24 Hours)
Electric motor: 12.5 HP , 3 phase / 17.5 HP , 3 phase
Output: 3 tons / 5 tons
Shipping volume: 10 Cubic meter / 15 Cubic meter
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Food Processing Machinery
Sugarcane Juice Machine
PIO sugarcane juice machine, a compact stainless steel juicer that crushes 120 kg / hour of sugarcane on a 0.5 HP, 1 phase electric motor. Capacity is listed as 300 Glasses / Hour, or 300 + glasses of 200 ml each, and also as "120 KG CRUSHING CAPACITY PER HOUR = SUGARCANE JUICE 360 + GLASSES". Juice is extracted completely in a single crushing, with 65% juice extraction by weight of sugarcane, so a second crushing is unnecessary.
The full body and contact parts are Stainless Steel 304, the 3 solid rollers are food-grade SS 304, and the closed body with an inbuilt motor keeps flies and dust away from the juice. The 3 rollers are supported on both sides, the reduction gear box is helical (3 stage), the load bearing is heavy duty cylindrical, and a reverse mechanism helps with cleaning. At 41 kg, with handles on both sides, a 3 meters long cable and dimensions of 19" x 8" x 15", it moves easily from place to place, even on a two-wheeler, and runs anywhere with a single-phase electric connection. Power consumption is very economical, USD 1 for 5000 glasses. The machine is efficient, sturdy, noiseless and very simple to operate; even a child can easily operate it. It is described as zero maintenance, super hygienic, user friendly and offering 100% operational safety.
A traditional 2-roller crusher needs a 2 HP motor, weighs 125 kg and reaches up to 57% juice extraction by weight after 4~5 crushings, giving 182 glasses from 80 kg per hour; the PIO uses 3 rollers, 0.5 HP and one crushing.
Semi cleaning takes about 10 seconds: pour 2 glasses of water into the sugarcane inlet. For full cleaning, open the knob below the inlet anticlockwise, open the cover to reach the 3 rollers, run the machine in reverse, apply the supplied brush to the rotating rollers with some water while keeping hands away, then stop the machine and close the top cover. Regular cleaning is the only upkeep. The machine comes with a sugarcane cutter, a scrub for cleaning sugarcane sticks, a brush for cleaning the rollers and 2 strainers (small and big) to filter the juice.
The steel cabinet has a green swirl front panel, a top cane inlet, a front juice spout, a red switch, a rotary knob and a hand-safety warning sticker.
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